FAB ・ I.01 ・ FOUNDATIONS
Volume I · Foundations · Plate 01

From Vacuum
to Silicon

Twenty-five years that turned a sliver of germanium pressed against gold foil into the substrate of the modern world. A chronological reading of the inventions, founders, processes, and deployments that built the chip industry — December 1947 through November 1971.

Invention / breakthrough
Company founding
Process / manufacturing
Government deployment
Commercial product
Act I · The Switch — The Bell Labs years
1947The Christmas present
23 December 1947 · Murray Hill, NJ

The point-contact transistor

John Bardeen · Walter Brattain · William Shockley · Bell Telephone Laboratories

In Room 1E455 of Building 1, Brattain and Bardeen demonstrate to Bell Labs management an amplifier built from a sliver of germanium and two gold contacts separated by a razor-blade slit, mounted on a triangular plastic wedge held in place with a paper clip. Power gain measured at about eighteen.

"This circuit was actually spoken over and… a distinct gain in speech level could be heard." — Brattain notebook, Dec 24, 1947
1948
23 January 1948 · Chicago, IL

Shockley's junction transistor

William Shockley · APS Winter Meeting hotel room

Stung by Bardeen and Brattain's breakthrough, Shockley locks himself in a Chicago hotel room and over four weeks scribbles ~30 pages sketching a three-region doped sandwich — vastly more elegant and manufacturable than the point-contact device.

30 June 1948 · New York City

The transistor goes public

Bell Labs press conference · Name coined by John Pierce

Bell unveils a row of small metallic cylinders containing two fine wires touching a pinhead-sized chip of germanium. The New York Times buries the story on page 46.

1950
12 April 1950 · Murray Hill

The first grown-junction transistor

Morgan Sparks · Bell Labs metallurgy

Sparks succeeds in producing a working junction transistor — moving Shockley's January 1948 sketches off paper and onto a workbench. Mass production becomes thinkable.

1952
April 1952 · Bell Labs licensing symposium

The $25,000 ticket

Western Electric / AT&T legal department

Under antitrust pressure, AT&T licenses the transistor patents broadly for a flat fee of $25,000. Among early licensees: a small Texas firm called Texas Instruments — and a newly incorporated Tokyo company that will later rename itself Sony.

Late 1952

First commercial transistor product

Sonotone hearing aid · $229.50 · 1 transistor + 2 vacuum tubes

Two years later, 97% of all U.S. hearing aids will be transistor-based.

1954
1 November 1954 · Indianapolis

Regency TR-1

Texas Instruments + I.D.E.A. (Regency) · $49.95 · 4 transistors

First commercial transistor radio. RCA, Philco, Emerson all turn down the prototype. ~150,000 units sold; Consumer Reports pans the audio. By 1956 Regency walks away from the business.

1955
August 1955 · Tokyo

Sony's TR-55

Tokyo Tsushin Kogyo · 5 transistors · "SONY" on the dial

Japan's first commercial transistor radio. Yields hover in the low single digits — engineers cull bins by ear. The opening Sony walks through after the American consumer-electronics establishment dismisses the technology.

1956
Autumn 1956 · 391 South San Antonio Rd, Mountain View

Shockley Semiconductor Laboratory

William Shockley · funded by Beckman Instruments

Newly Nobel-laureled, Shockley returns to Palo Alto and recruits Moore, Noyce, Hoerni and others. Within a year, lie-detector tests, salary publication, and a pivot to a four-layer device nobody else thinks practical will drive them out.

10 December 1956 · Stockholm

Nobel Prize in Physics

Bardeen, Brattain, Shockley · "for the transistor effect"

The three meet in Stockholm, share one cordial dinner, and almost never appear in a room together for the rest of their lives.

Act II · The Tyranny of Numbers — and the answers to it
1957The chip's home year
1 November 1957 · Washington, D.C.

Photolithography

Jay Lathrop & James Nall · Diamond Ordnance Fuze Lab · IRE meeting

Trying to fit a working radio inside a mortar shell, two Army engineers invert a microscope, shrink a Kodak photoresist mask through its optics, and project light onto germanium. The patent (filed Oct 31, 1957) becomes U.S. 2,890,395 — the printing press of the chip industry.

4 October 1957 · Tyuratam, USSR

Sputnik 1

Soviet R-7 ICBM · 184 lb payload · 20.005 MHz beacon

Within six months: the National Defense Education Act, ARPA, NASA, and a federal R&D line that climbs from ~$0.5B to over $10B. The chip industry's first customer has just been created.

18 September 1957 · 844 East Charleston Rd, Palo Alto

Fairchild Semiconductor

The Traitorous Eight · Sherman Fairchild · Arthur Rock

Eight men sign ten one-dollar bills at the Clift Hotel. Fairchild Camera and Instrument provides $1.38M in working capital. Noyce, 29, becomes director of R&D. The defining American technology company of the next half-century is born.

1958
12 September 1958 · Dallas, TX

Kilby's solid circuit

Jack Kilby · Texas Instruments · 7/16″ × 1/16″ germanium sliver

Skipping the company-wide summer break (no vacation accrued, six weeks on the job), Kilby builds the first integrated circuit: a phase-shift oscillator with five components etched and diffused into a single piece of germanium. A clean sine wave traces itself across an oscilloscope. There is no record of cheering.

August 1958 · Wescon, Los Angeles

The 2N697 silicon transistor

Fairchild Semiconductor · $150 each · IBM Federal Systems orders 100 for the B-70

The eight ship a commercial silicon mesa transistor twice as fast as anything competitors offer. The price is roughly 30× the industry norm — and the Pentagon, behind IBM, pays it.

1959
January 1959 · Mountain View

The planar process

Jean Hoerni · Fairchild Semiconductor

Hoerni leaves the silicon-dioxide oxide layer in place — heretical at the time — and produces a transistor flat against the wafer surface, sealed under glass. The leftover oxide is an electrical insulator; metal can be deposited and patterned over it. Photolithography now has a substrate it can love.

23 January 1959 · Fairchild Notebook, pp. 70–71

Noyce's monolithic IC

Robert Noyce · "Methods of isolating multiple devices in semiconductor wafers"

Noyce sees what Hoerni has done and writes out, on two notebook pages, the architecture of nearly every chip the world has built since: many planar transistors on one wafer, isolated by reverse-biased p-n junctions, wired by aluminum lines deposited over the protective oxide.

Filed July 30, 1959 — five months after Kilby. Cross-licensed by 1966.
Schematic, after Noyce 1959 · Two cross-licensed patents · Both men remembered as co-inventors
6 February 1959 · USPTO

Kilby's IC patent application filed

"Miniaturized electronic circuits" · TI legal · Drawings with flying gold wires

Five months ahead of Noyce's filing. The flying-wire drawings will, a decade later, be the hinge on which the 1969 federal court ruling turns.

June 1959 · USPTO

U.S. Patent 2,890,395

"Semiconductor Construction" · Nall & Lathrop · assignee: Secretary of the Army

Photolithography becomes the property of the U.S. Government. The Army awards Lathrop and Nall a $25,000 prize. Lathrop, characteristically, uses his share to buy a station wagon.

1960
September 1960 · Mountain View

First working planar IC

Jay Last team · Fairchild Semiconductor

The first integrated circuit fabricated entirely in the planar style. Sold commercially as the 2N1613 in April. The architecture and the manufacturing process now match.

1961
March 1961 · IRE Convention, NYC

Fairchild Micrologic

3-input NOR gate · launch price $120 / chip

The first commercial integrated circuit family. Absurdly priced compared with discrete transistors, but — Noyce understands — the price has no fundamental floor. By 1965, ICs sell for less than the discrete parts they replace.

1962
27 February 1962 · Cambridge, MA

The MIT NOR-gate purchase order

MIT Instrumentation Lab → Fairchild · 100 Type G chips · $43.50 each

Eldon Hall's first AGC chip order. Within five years, NASA's reliability discipline and the Apollo volumes will pull the unit price below $30, then below $1.

4 May 1962 · Leningrad

Khrushchev gives Staros & Berg a city

Two former Brooklyn / Bronx Rosenberg-network engineers · LKB demonstration

Three months later — August 8, 1962 — Khrushchev signs the postanovlenie that founds Zelenograd, the planned Soviet Silicon Valley. It will run two generations behind, permanently.

Autumn 1962 · Anaheim → Dallas

Minuteman II contract

Autonetics → Texas Instruments · 22 custom ICs for the D-37 guidance computer

The first major custom IC design program. By 1965 the Minuteman program is the largest single buyer of integrated circuits in the world.

November 1962 · MIT Instrumentation Lab

Apollo Guidance Computer redesigned around one chip

Eldon C. Hall · Fairchild Type G NOR gate

Hall walks into a NASA meeting and proposes that the entire AGC be built from a single integrated circuit, ordered by the hundred thousand. Block I uses ~4,100 NOR gates per machine. Across the program, the AGC consumes ~1 million flat-pack ICs.

1963
Autumn 1963 · Hang Yip Street, Kowloon

The first offshore chip plant

Fairchild Semiconductor · Hong Kong · former rubber-shoe factory

Bay Area assembly wage: $2.50/hour. Hong Kong wage: ten cents. Within a year the plant ships 120 million transistors. Within three years it employs 5,000 — more than Fairchild's entire California payroll. The Asian semiconductor supply chain begins.

Late 1963 · Federal IC procurement

≈ 85% of US IC sales bought by the federal government

Apollo + Minuteman dominate · Apollo alone ~60% of IC output that year

No commercial market existed at any price a chip maker could economically produce. Apollo and Minuteman paid the prices that justified the yields.

1965
19 April 1965 · Electronics Magazine

Moore's Law

Gordon Moore · "Cramming more components onto integrated circuits"

Moore observes a doubling of transistors per chip roughly every 18–24 months. Soviet engineers will spend the next 25 years cloning Western chips two-to-three years late, never realizing the curve they are chasing has a velocity, not just a position.

1965 · Mikron, Zelenograd

The Tropa series

Soviet Ministry of Electronics Industry

Zelenograd's first integrated circuit — a recognizable knockoff of a TI part. The next is a Fairchild knockoff. By the early 1970s, "copy it" becomes formal Soviet policy.

1967
1967 · Eglin AFB → Ubon RTAFB

Paveway laser-guided bombs

Weldon Word · Texas Instruments · USAF 8th Tactical Fighter Wing

A quadrant photodetector and a few ICs in a coffee-can nose cone. CEP collapses from ~400 ft (Rolling Thunder) to ~20–25 ft. The chip rewrites the mathematics of bombing.

1968
July 1968 · Mountain View → Santa Clara

Intel

Robert Noyce · Gordon Moore · Andy Grove · funded by Arthur Rock

Passed over for the Fairchild Camera presidency, Noyce calls Rock. Rock raises $2.5M in a single afternoon on a one-page document. The compensation structure that Fairchild pioneered — equity for everyone — comes with them.

1969
August 1969 · Chung Ho, Taipei

Texas Instruments lands in Taiwan

Mark Shepherd · Minister K.T. Li · Statute for the Encouragement of Investment

The first plainly visible link of the supply chain that, by 2026, the United States cannot extricate itself from. Shepherd thought he was saving on labor. Li thought he was buying anchor weight. Both were correct, by an order of magnitude.

20 July 1969 · Sea of Tranquility

Apollo 11 lands

AGC handles 1201/1202 alarms · lands within 500 ft of target

The Block II computer flies on every Apollo mission and on Skylab. Across the program, not one of its 2,800 in-flight integrated circuits is recorded as having failed.

May 1969 · Sunnyvale

Advanced Micro Devices

Jerry Sanders + 7 Fairchild colleagues

The Fairchild diaspora gathers force — Sporck to National (1967), Hoerni & Last to Amelco (1961), Sanders to AMD, Valentine to Sequoia, Kleiner to KP. By decade's end, the family tree has begun to bear fruit.

6 November 1969 · U.S. Court of Customs and Patent Appeals

Noyce wins the IC patent

"Laid down" deemed to not cover Noyce's vapor-deposited aluminum metallization

By that point neither side cares: Fairchild and TI have been cross-licensing since 1966.

1971The microprocessor
15 November 1971 · Santa Clara

The Intel 4004

Federico Faggin · Ted Hoff · Stan Mazor · Masatoshi Shima · originally for Busicom 141-PF calculator

2,300 transistors at 10 µm. A general-purpose CPU on a single die. The germanium sliver from Murray Hill has, in 24 years, become a programmable computer the size of a fingernail.

May 1972 · Hanoi corridor

Linebacker drops the Dragon's Jaw

14 F-4s · 8th TFW · 2,000 / 3,000-lb laser-guided bombs

After 800 sorties and 11 lost aircraft over seven years, a single strike package severs the Thanh Hoa Bridge. The chip industry's first geopolitical demonstration. The next half-century of warfare can now be drawn.